Introduction
High-efficiency coalescence and separation is the process of separating solids from a gas stream by condensing them in the gas stream. This process has been widely used in various industries due to its ability to improve efficiency and reduce costs. The technical principle of high-efficiency coalescence and separation involves the following steps:
1. Gas flow: A gas stream is introduced into the system, which can be any type of gas such as air, water, or steam.
2. Coagulation: The gas stream is passed through a coagulation zone, where solid particles are formed by aggregation.
3. Condensation: The coalesced solid particles are condensed into a liquid form.
4. Separation: The liquid is separated from the gas stream using various methods such as filtration, distillation, or evaporative condenser.
5. Purification: If necessary, the liquid is subjected to further purification processes such as desalination or chemical treatment.
6. Storage: The purified liquid is stored for future use.
7. Recovery: The recovered liquid can be returned to the production process or reused for other purposes.
The core of Changzhou Viking OMB series high-efficiency oil de is based on the "coalescing and separation" technology. This device is designed to effectively remove particulate impurities, atomized oil fume, and water vapor from the flue gas. The functionality of this device is divided into three stages: centrifugal coarse separation, motion impact two-stage separation, and high-efficiency coalescence separation. These multiple filtration technologies work together to achieve the desired result of removing oil mist and water vapor from the oil tank.
This device is specially developed for the lubrication system and offers several advantages over other brands. By not only removing the oil mist and water vapor in the tank, it helps to avoid secondary pollution of the environment and significantly reduces the consumption of lubricating oil. Additionally, when the fan stops unexpectedly, this device ensures that the internal pressure of the tank is maintained at 0, protecting both the equipment and the environment.
The overall design idea behind Changzhou Viking OMB series high-efficiency oil de is advanced, offering superior performance compared to other brands in the market. It serves as a reliable solution for lubrication systems, providing efficient removal of oil mist and water vapor while also ensuring optimal protection of equipment and the environment.
解：高效絮凝分离滤芯是由多种进口材料组成，具有不同的材质和特性。目前常州威克公司使用的絮凝分离材料均为国外知名公司的成品，可确保使用效果。不同材质的滤芯具有不同的过滤孔径、表面张力特性、亲疏水性以及疏油/亲水极性等。通过不同材质的组合使用，可以达到过滤、絮凝、分离三重目的，从而保证最终的分离效果。
Oil fume contains various solid particles, which can affect the coalescence and separation process. This can lead to a significant reduction in the filter element's service life. To address this issue, Viking has designed their coalescing separation filter elements to incorporate high-efficiency deep filtration before the coalescing separation layer. By performing deep filtration on the flue gas, the oil fume is effectively removed, allowing it to pass through the coalescing separation filter element unabated. This design feature greatly improves the filter element's lifespan, providing reliable protection against harmful solid particles.
Viking coalescing separation filter element is designed with the core technology from PALL. It has large throughput and strong coalescence ability, making it ideal for use in harsh environments saturated with oil mist for an extended period of time. This element offers several advantages over traditional sintering and felting methods.
The filter element comprises a multi-layer winding structure composed of 3 to 4 materials that coalesce according to the surface tension of the medium. Through the use of a specially designed gas channel structure, the structural change of the flue gas from small droplets to larger ones, such as those resembling large oil droplets, is achieved. This transformation facilitates effective separation of oil droplets from the flue gas stream.
When a flue gas stream passes through the coalescing filter element, it enters a separation layer within the filter element. The presence of lipophilic/oleophobic polarity causes the large oil droplets to move forward under the driving force of the gas. These droplets collide with the separation layer, which separates them from the rest of the flue gas stream. Eventually, gravity causes these large oil droplets to settle at the bottom of the container.
In summary, Viking coalescing separation filter element combines PALL's core technology for efficient separation of oil droplets from flue gases. Its unique design enables it to operate effectively in harsh environments and provides advantages over traditional methods.
The oil separated by the oil fume fan is exceptionally clean and can be utilized directly. Viking oil mist fan meets the design requirements of P&ID system diagrams for foreign oil stations. The oil discharge pipeline is specially reserved, and the pipeline penetrates below the minimum liquid level.
This system is equipped with a technical parameter specification, including name and model specifications. Note that 200/80 indicates the size of the inlet and outlet flanges of the oil mist separator. The specific flange dimensions, standards, etc. are tailored to user requirements.
In terms of working medium, this system uses oily air as its primary substance. It can be installed on top of an oil station, allowing it to operate indoors or outdoors. Its working speed is set at 2900rpm, which ensures efficient performance. Additionally, the system has input pressure ranging from -0.2 to -0.5Kpa, and a maximum allowable negative pressure of 10Kpa.
Power conditions for this system include 380V, 50Hz, and 3ph. It is designed to remove oil mist using high-efficiency collection and separation methods. This results in an oil mist removal efficiency of ≥99.98%, ensuring that all oil particles in the oil fume are eliminated. Overall, this system is a reliable solution for removing oil mist efficiently and effectively.
The lampblack fan has an upper cylinder and a lower inlet. These components are equipped with a pressure gauge for monitoring the fan's operation. The oil fume exhaust fan also comes equipped with an inlet and outlet, which includes a bypass pipeline connected to a manual stop valve that allows the air supply of the fan to be adjusted. It is important to ensure that the inlet pressure is at zero when the fan is stopped to prevent any potential damage or safety hazards.
There are several examples of inlet/outlet size options available for different sizes of fans. Table 3 and Table 4 provide examples of these sizes, including the OMB type high efficiency appearance. The outline dimension drawing for 0.75/1.1KW oil demisters includes N1, N2, R1, and other interfaces that are designed according to user interface requirements. Similarly, the figure below shows the dimensions of a 1.5/2.2KW oil demister with N1, N2, R1, and other interfaces provided according to user interface specifications. Another illustration provides the dimensions of a 4KW oil demister with N1, N2, R1, and other interfaces that are customized based on user interface needs. Finally, the outline dimension drawing for the 5.5KW oil demister includes N1, N2, R1, and other interfaces that have been tailored to suit the user interface requirements
The figure below illustrates the dimensions of the 7.5KW oil mist separator, with N1, N2, R1 and other interfaces provided based on the user interface. OME jet oil mist separator relies on 6Bar compressed air as its power source.
