以下是重构后的文本:
翻转机Turning Machine主要由气动、液压或伺服电机、滚珠丝杠提升机构、伺服翻转机构构成。其动作流程为:工件到达预定工位时,定位机构将工件自动定位,翻转机构下降,夹紧工件,定位机构松开,翻转机构上升,翻转工件,翻转机构下降,松开夹紧机构,将工件稳定精确地放置于托盘上,最后翻转机构提升到初始位置,恢复原位。
自动涂胶机Automatic Spreading Machine是将胶枪固定在直角坐标机器人上,用于链轮室与机体结合面和链轮室垫、油底壳面、摇臂座与气缸盖结合面的自动涂胶。在工作过程中,胶枪在待涂胶面上匀速运动,胶从胶枪嘴中喷出,以胶带形式涂在工件表面的确定位置上。机器人的坐标两轴均采用伺服电机带动滚珠丝杠传动。其控制系统采用PC 机或PLC 与数字运动控制卡结合组成控制系统,主要用来控制机械手根据输入的涂胶轨迹自动涂胶,自动检查涂胶质量,并可以实时显示胶枪移动路径、运动控制器的状态。该设备广泛应用于汽车及零部件、轨道交通、微电子及半导体、光学产品、LED、消费性电子产品等领域。
压装机Pressing Machine用于将轴承、齿轮、端盖等零部件的压装。它主要由气动、液压或伺服电机、工作台、定位工装构成。其控制系统可实现压装过程中压力值和位移值的实时监测,且压力、速度可调,具有压力、位移行程的上下限及报警功能。
打标机Marking Machine是装配线常用的设备之一。主要有气动打标机、激光打标机、条码打印机等三种。吊装葫芦线主要由电动机、传动机构、导轨、链轮、吊钩等组成。起重重量为0.25~80 吨;提升高度为3~30 米。可设计由人工按钮在地面操纵,也可设计为有线或无线远距离控制。应用领域包括工厂、矿山、电力、建筑的吊装施工以及码头、船坞、仓库等场所的机械作业。
工业机器人Industrial Robots面向工业领域,是多关节机械手或多自由度的机器人。它可以接受人类指挥,也可以按照预先编排的程序运行。现代的工业机器人还可以根据人工智能技术制定的原则纲领行动。其应用领域非常广泛。
在工业生产中,机器人被广泛应用以替代人类完成重复性、繁琐且耗时的单调工作,特别是那些在危险或恶劣环境下的操作。它们能够在诸如冲压、压力铸造、热处理、焊接、涂装、塑料制品成形、机械加工和简单装配等工序上,以及在原子能工业等领域,执行有害物料的搬运或工艺操作。以下列举了一些典型的工业机器人的应用:
缸套分组与缸套凸出量检测
曲轴回转力矩与轴向窜量测量设备
活塞凸出量检测打上止点设备
气门下沉量检测设备
喷油嘴凸出量检测设备
选垫机
试漏机(密封性检测)
试验台(驱动桥、发动机、测功机等)
这些机器人主要由气动、液压或伺服马达、滚珠丝杠提升机构和伺服转动机构组成。具体的工作原理大致如下:
当工件到达预定的工作位置时,定位机制会自动定位工件,然后下降的转动机构会夹紧工件。接着,定位机制会松开并使转动机构上升来转动工件。紧接着,转动机构下降并松开夹紧的部分,精确地将工件放在托盘上。最后,转动机构上升到初始位置,恢复到正常位置。
总的来说,工业机器人在提高生产效率、减少人工错误和保障工人安全等方面都发挥了重要作用。
The Automatic Spreading Machine uses a glue gun that is fixed on a Cartesian coordinate robot to efficiently and accurately spread glue on joint surfaces. This technology is widely used in various industries such as automotive, railway transit, semiconductors, and microelectronics. The application areas for this machine include auto components, optical products, LEDs, consumer electronics, among others.
The working process of the Automatic Spreading Machine involves the glue gun moving at a constant speed, with glue being ejected from the gun nozzle and applied onto the designated workpiece surface in the form of adhesive tape. This ensures a seamless application of glue onto various surfaces.
To control the machine's movements and ensure accurate application of glue, an integrated control system is utilized. This control system consists of a PC, PLC, and digital motion card. It allows for precise movement of the manipulator to draw a two-dimensional graphic path based on the input data received. Additionally, it automatically checks the gluing quality and displays the glue gun's movement path and state of motion controller.
In summary, the Automatic Spreading Machine has proven to be a valuable asset to various industries. Its efficient and accurate application of glue on joint surfaces makes it an essential tool for manufacturers looking to produce high-quality products quickly and efficiently.
∷ Assembly LineThe assembly line is used to connect and assemble various components, such as bearings, gears, shell covers, and other parts. It is mainly composed of pneumatic, hydraulic, or servo motors, workbenches, and positioning jigs. The control system can be applied in the assembly process and provides real-time monitoring of pressure and displacement values. It also features adjustable pressure and speed settings, with maximum and minimum pressure and displacement travel alarm functions. The control system can be operated manually on the ground or designed into a cable (wireless) remote control unit.
Commonly used marking machine assembly lines include pneumatic marking machines, laser marking machines, barcode printers, and more. These machines are designed to work seamlessly together to achieve efficient and accurate labeling.
∷ Lifting Crane Assembly Line
The lifting crane assembly line is primarily used for lifting and moving heavy objects such as machinery, equipment, and materials. It consists of several components, including electromotors, drive mechanisms, guide tracks, sprockets, and lifting hooks. The lifting capacity of this assembly line ranges from 0.25 to 80 tons, while its hoisting height can reach up to 30 meters.
Operation of the lifting crane assembly line is simple; it can be operated by pressing a button on the ground, allowing operators to perform manual operations with ease. The assembly line can help streamline manufacturing processes and increase productivity by efficiently lifting and moving heavy objects without requiring extensive labor.
The application of industrial robots involves a wide range of fields and industries, from hang installations and construction projects to manufacturing plants, mines, and buildings. One particularly useful type of industrial robot is the manipulator or multijoint robot, which offers a high level of flexibility in terms of degrees of freedom. These robots are capable of accepting human commands and can be programmed to run in accordance with specific procedures or arrangements.
One key advantage of modern industrial robots is their ability to incorporate artificial intelligence technology, enabling them to make programs and carry out actions based on complex algorithms and data analysis. This makes them even more versatile and valuable in a variety of settings, including those where precise control and accuracy are critical to success.
Overall, the versatility and adaptability of industrial robots make them an essential tool for businesses across many different sectors. Whether being used for construction, manufacturing, or other applications, these machines offer a level of efficiency, precision, and consistency that is difficult to replicate with traditional methods. As such, they are likely to continue playing an important role in shaping the future of industrial automation and productivity for many years to come.
The industrial robot is widely used in various industries due to its versatility and efficiency. It can perform a range of tasks, including those that are repetitive, dangerous, or difficult for humans. Some common areas of application include stamping, casting, heat treatment, welding, coating, plastic forming, machining, assembly processes, and handling hazardous materials. Additionally, the atomic energy industry also uses industrial robots for specific tasks.
One example of an area where industrial robots are commonly used is the hoisting gourd-shaped assembly line. This type of line involves assembling components such as cylinder blocks and cylinder liner projections. The robots are programmed to perform various tasks, such as detecting the quantity of each component, measuring crankshaft torque, checking piston protrusion volumes, and performing leak tests on valves. Other equipment used in this process includes nozzle protruding quantity testing equipment, pad chosen machines, and test benches.
By using industrial robots, companies can increase efficiency and productivity while reducing the risk of accidents and improving the quality of their products. As technology continues to advance, it is likely that industrial robots will become even more prevalent in a wide range of industries.